Product introduction
技术背景 Technical Background
国内铝塑组合胶塞和卤化丁基橡胶塞,由于胶塞结构、材质的特殊性,始终存在灭菌结束后干燥困难等问题,对加塞和扎盖带来一定的影响。
In China, there is difficulty for drying due to rubber stopper material and structure ---Aluminum&Rubber Composite Cap and Halogenated butyl rubber stopper, it affects capping and stoppering.
解决方案 Solution
提供各种铝塑组合胶塞和卤化丁基橡胶塞的灭菌、干燥的方案。保证胶塞的含水量,符合工艺要求。
Sterilize and dry the stopper, ensuring moisture content in compliance with technological requirement.
工艺 Process
设备特点 Features of Equipment
独立的胶塞水分预处理技术和工艺。
设备自带蒸汽汽水分离装置。
最新环形加强筋全不锈钢结构。
内室采用316L优质不锈钢,夹层采用304钢材。
105℃-134℃灭菌温度范围可选。
预真空排除内室冷空气,利于温度均匀。
快速热风置换+真空强力干燥+特殊干燥工艺。
双门密封互锁设计,有效隔离无菌区和污染区,符合GMP要求。
PLC-Touch操作系统,一键式启/停,无需人工干预。
选配过滤器在线灭菌功能,防止二次污染,且带有完整性检测接口。
Rubber stopper water pretreatment technology;
With steam-water separator;
Ring type stainless steel stiffener;
Chamber made of SS 316L, Jacket made of SS 304;
Working temperature: 105~134℃
Cooling air inside chamber removed by prevacuum, good for temperature distribution;
Hot air+vacuum drying+ special control during drying stage;
Double doors interlock to separate the sterile and polluted area, conform to GMP requirement;
PLC+Touch screen control system, Start/stop on one key, no need man intervened;
Option for SIP function with integrity test port, avoid secondary pollution;
Specification
主要参数表 Main Parameter Table
型号 Model |
灭菌室尺寸 Chamber Size L×W×H |
容积 Volume (m³) |
外型尺寸 Overall Dimensions L×W×H |
重量 Weight (kg) |
蒸汽耗量 Steam Consumption(kg) |
水耗量 Water Consumption (kg) |
电源 Power (kw) |
|
工业蒸汽 Indutrial steam |
纯蒸汽 Pure steam |
|||||||
YXQ.JLG-202 | 1000×500×500 | 0.25 | 1260×1360×1900 | 750 | 15 | 5 | 250 | 1.3 |
YXQ.JLG-203 | 1020×550×650 | 0.36 | 1280×1380×1900 | 1100 | 18 | 7 | 250 | 1.3 |
YXQ.JLG-206 | 1170×610×910 | 0.6 | 1430×1440×1900 | 1450 | 20 | 10 | 300 | 1.3 |
YXQ.JLG-208 | 1500×610×910 | 0.8 | 1760×1440×1900 | 1650 | 22 | 12 | 300 | 2 |
YXQ.JLG-210 | 1300×680×1180 | 1 | 1560×1510×2000 | 1800 | 25 | 15 | 400 | 2 |
YXQ.JLG-212 | 1500×680×1180 | 1.2 | 1760×1510×2000 | 2000 | 25 | 15 | 400 | 3 |
YXQ.JLG-215 | 1810×680×1180 | 1.5 | 2070×1510×2000 | 2200 | 28 | 17 | 500 | 3 |
YXQ.JLG-220 | 1700×1000×1200 | 2 | 2020×2000×2000 | 2650 | 36 | 30 | 600 | 4.5 |
YXQ.JLG-225 | 2100×1000×1200 | 2.5 | 2420×2000×2000 | 2800 | 45 | 37 | 650 | 4.5 |
YXQ.JLG-230 | 2500×1000×1200 | 3 | 2820×2000×2000 | 3050 | 50 | 40 | 650 | 4.5 |
YXQ.JLG-240 | 2700×1000×1500 | 4 | 3020×2000×2200 | 3650 | 70 | 60 | 650 | 4.5 |
YXQ.JLG-250 | 3500×1000×1500 | 5 | 3020×2000×2200 | 4050 | 85 | 74 | 650 | 6 |
配套资源 Utility | 蒸汽压力/steam pressure(0.3~0.5Mpa); 水源压力water pressure(0.15~0.3Mpa); 压缩空气compress air pressure(0.4~0.7Mpa) |